Asystom has announced its new range of multi-sensor devices to address the predictive maintenance needs of a wide array of industrial equipment, integrating new on-board, connected, energy-saving electronics that can perform in situ analysis, enabling its customers to meet the challenges of industry digitalization.

Asystom, a benchmark company in predictive maintenance for Industry 4.0, has designed and marketed a universal, turnkey, stand-alone solution for monitoring equipment and preventing breakdowns.

Established in 2016 by Pierre Naccache, and supported by an experienced international team, Asystom is headquartered in the Toulouse region France. The company specializes in the development, manufacture and marketing of universal intelligent monitoring solutions for predictive maintenance.

The innovative products offer increased performance and can be installed in minutes; they are also eco-responsible, designed to be 100% upgradeable, operating on standard AA batteries which are simple to install and recyclable via standard waste management operations.

Image: Sensor in position in water treatment plant 

Flexible, adaptable and scalable, Asystom sensors are already installed on many industrial sites in different sectors, including water and waste treatment plants, steelworks, automotive, aeronautics, pharmaceutical laboratories, food and energy, covering a wide range of applications.

Its innovative technology takes the detailed operating footprint of a machine, to then monitor it in real time, and then give the earliest possible alert of any drift or malfunction. The objective is to improve the productivity and thus the profitability of the production units by avoiding unscheduled shutdowns.

Pierre Naccache, founding president of Asystom explained:

“We have driven technological innovation by allowing the devices to "wake up" just when needed. Asystom devices can be configured remotely to measure in real time, but also and above all are capable of determining when to take measurements. All data is transmitted in real time and accurately.Information and alerts are presented on an easy-to-use dashboard."

Asystom: an intelligent turnkey solution for predictive maintenance

Measurements of a machine are taken via external multi-sensor devices to measure its state of health, detecting anomalies and drifts from its normal operating footprint. Integrating connected, energy-efficient electronics, non-intrusive and compact, the devices are positioned directly on the equipment to be monitored, without the need for additional wiring or other modifications.

Thanks to algorithmic innovations, Asystom devices process a large number of complex data and transfer them in real time. The devices integrate multiple physical parameters sensors (up to 9 parameters) to predict industrial equipment failures and to determine their causes.

The measured data are transferred safely to server-based storage via a wireless LoRa (Long Range) network, using encrypted data transfer, whilst network deployment does not incur additional installation burden.

Operating alerts, diagnostic tools and device set-up all run on a single web-application.

Eco-responsible range, aligned to Asystom's values

The entire range, which is 100% manufactured in Europe, has been designed and developed with an eco-responsible vision: 0% obsolescence, a 100% scalable range and products with long autonomy.

Stéphane Lhuisset, Technical Director of Asystom commented:

“We are increasingly seeing the emergence of the principles of a circular and responsible economy.

“Industry has come to realize that it is better to optimize the use of equipment, which must be durable whilst remaining efficient. Industry digitalization and preventive maintenance are effective means to achieve this as well as improving production capacity. Asystom has developed and designed its products to achieve this vision.

“Asystom’s own devices are also in line with this. Customers don’t need to frequently change the batteries of their wireless sensors or, worse, throw them away after 2 or 3 years because they have become obsolete.”

A complete range of multi-sensor devices, adapted to the needs of industry

To best meet the predictive maintenance needs of the various industry players, and help them maximize the use of their assets, Asystom has brought in new innovation and extended its range of multi-sensor devices.

AsystomSentinel Indoor- NEW Increased autonomy!

The original Asystom Sentinel Indoor version sees its initial performance increased, particularly in terms of autonomy. Originally with 3 years autonomy, this has now been extended to over 5 years, powered by just 2 standard AA batteries. Particularly suitable for an indoor environment, this device is capable of performing multiple measurements, making it possible to monitor 95% of machine applications, including:

• fusion of vibration and ultrasound measurements
• surface temperature of a machine
• ambient temperature and humidity

Asystom Sentinel Outdoor (IP66) – NEW product!

This new device, AsystomSentinel Outdoor, is intended specifically to be able to work in harsh environments and in extreme conditions (dust and severe weather in particular).

Its integrated vibration and ultrasound sensors allow it to efficiently and accurately detect all kinds of equipment drifts. Its computational capacity enables powerful and reliable analysis. Its miniaturized remote probe allows installation even on a small area, for more precise monitoring. This device has an extended battery life of over 10 years, using 4 standard AA batteries.         

AsystomSentinel EX - NEW product!

Global innovation, AsystomSentinel EX is the first fusion of triaxial vibration, sound and ultrasound sensors, specifically designed for hazardous environments.

The technology is particularly well-suited for hazardous areas and harsh environments in the water sector, including potentially explosive atmospheres  which are commonly associated with wastewater treatment plants and underground sewer systems.

Integrating the same anomaly detection performance as the other devices in the range, its ATEX / IECEx certifications and its intrinsic safety allow it to be used in areas at risk of explosion.  

The Sentinel EX also has a very long battery life (more than 10 years).

Click here to watch a short video on Asystom predictive maintenance

Click here to watch a short video of the Asystem dashboard in operation

Click here to visit the Asystom website

For further information contact Adrian McLellan at 44 (0) 7484 340832 email: This e-mail address is being protected from spambots. You need JavaScript enabled to view it